John deere gator clutch problems

1 post · Joined 2012. #1 · Oct 14, 2012. I

Oct 25, 2011. Messages. 146. Location. Pacific Northwest. Tractor. John Deere 4100 with 410 loader. I bought an old 4x2 gator with the Kawasaki 290 motor in it and its having some running issues. It was originally converted to run on LP, but seeing as someone ripped out half the system, I sourced a used carb off ebay to try and see if it'd run.2000 6x4 sluggish going up hills. Having trouble with my gator. It's running very sluggish when going up hills. I've changed the oil And plugs. New fuel and air filter. I checked the air intake for blockages and put on a new drive belt..the old one was worn down about a 1/4 of an inch compared to the new. Clutches seem like they are ...

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Search Parts Catalog. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc.2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors8 posts · Joined 2023. #1 · Oct 4, 2023 (Edited) My secondary clutch on my 835M Gator is rattling pretty loud going down the road. Yes I double checked to make sure that's where the sound is coming from. I already replaced the nylon bushings that are part of the clutch.I have a 2012 825i and experienced most of the clutch problems folks have had. I really enjoy the Gator except for that clutch. I've pilfered the pics of the home made pulling tool...thanks for that. My Gator is 4 yrs old, but is a weekender...had the first clutch replaced by JD at 37 hrs. Now experiencing similar problems @ 88 hrs.Jun 29, 2020 · 2030A Pro Gator issues... One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and its adjusted correctly. Here's my issue- I'm able to start the engine, shift into 1st (or any other gear) and let the clutch pedal completely out and the engine ... One New Aftermarket Clutch Alignment Tool Fors Fits John Deere Models: 2640, 2020, 2030, 2440, 2355, 2350, 2040, 830, ... There was a problem filtering reviews right now. Please try again later. Richard A. 5.0 out of 5 stars Lightweight. Reviewed in the United States on September 26, 2021.The John Deere dealer is the first line of customer parts service. Throughout the world, there are dealers to serve Agricultural, Construction, Lawn and Grounds Care, and Off-Highway Engine customers. As a company, we are dedicated to keeping our dealers equipped with the necessary products and services to maintain this leadership role.Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.TX 4x2 Traditional Utility Vehicle. TX 4x2. Best in class work capability. Wide stance for enhanced stability. Best in class cargo box. STARTING AT: $10,949.00USD, PLUS ADDITIONAL CHARGES 1. Build Your Own. Find a Dealer.Our RSX 850i has 200 miles and 23 hours and looks like it will need a 3rd clutch after this weekend. Drove it around in the cooler months without a problem. This last weekend was the first time this summer. All the hard shifting came back as bad as ever after just a couple hours of easy running in the heat. Like.10 posts · Joined 2015. #1 · Jun 24, 2015. I have a late 90's m-gator with the 3 cyl Yanmar diesel engine. My issue is that the top out speed of this machine is currently 7-10 mph. I cannot figure out where my issue is. I also have a newer mid 2000's M-Gator A1 and its top out speed is 25-30 so I know that i have an issue with the older one.Oct 14, 2012 · 1 post · Joined 2012. #1 · Oct 14, 2012. I have a JD turf gator. I can not get it into gear with out grinding. It acts like it will not slow down the variable speed pulley enough for it to stop turning. Someone suggested I lubricate the s cams. I did this, it maybe helped a little but not enough. If I shut off the engine and slide it into ... 550 Rear trans-axle problem. Have a 2013 or 2014. Been having the same old shifting problem, worn out clutch. The other day we were pulling some trees out of the pond with the winch and heard a lout crunch in the rear end. Limped it back to the house and pulled the transmission. I suspected the differential gears were broken, the rear end ...The problem was that the primary clutch rollers had developed a flat spot on one side that restricted the movement of the clutch spider and hence the inability to completely disengage. The rollers are not available from John Deere; instead, they want you to buy the whole spider assembly to the tune of $130 or so.Apr 19, 2020 · 2. 200mph. 3949 posts · Joined 2014. #2 · Apr 20, 2020. You didn't damage it, but you are suffering from a very common problem with JD Gators in general. The Primary clutch is sticking. Basically as the clutch warms up during operation friction increases within causing the clutch halves not to fully disengage. If you need return, please let us know the detailed problem and send us some pictures for confirmation. primary 620i, 625i, am138529, clutch, deere, drive, fd620d, gator, john, primary ... AUC14491 Primary Clutch For John Deere Gator 4×4 XUV 825i 825E 825M 835M Utility. 100% working well, original standard, direct replacement for the old or ...825i secondary clutch problem. I have a custAbout Press Copyright Contact us Creators Advertise Developers Terms 2021 XUV 835M clutch issues. This 835 is my daily workhorse. It already has 10,000+ mi & 500+ hrs. At approx 8500 mi I began to get a shudder on takeoff. I replaced the drive belt, which restored my original top speed, but it did not fix the shudder. I drove it another month then ordered a new primary clutch (not a JD) and replaced it yesterday.XUV550 Newbie With clutch problems. ... I have changed belt, lubed clutch, adjusted shift cables and broke many shift cables JD has like 4 superseded #s for belts and clutches I a'm tired of spending money and time ... John Deere Gator Forums. 51.4K posts 15.3K members John Deere Gator 825i Clutch Problems. A grave problem with the Gat 825i secondary clutch problem. I have a customer with a new 825i that we have replaced the secondary clutch on twice in less than 300 miles. It appears that the secondary opens up too far when run at full throttle/top speed and then the sheave starts to shed metal, which shreds the drive belt. Customer was running at full speed on dry pavement ... Jan 24, 2015 · #1 · Jan 24, 2015. Hadn't ran my

john deere gator 825i transmission problems. John Deere Gator 825i’s transmission can cause issues if not well-maintained or if components are worn. A worn clutch may lead to slipping or stalling, while slipping belts could result in loss of power or erratic speed.590i Primary Clutch. I need to change the flyweight pins (400 hr maint requirement) but do not want to pay $45.00 for basically a bolt (Puller, clutch). Han anyone changed theirs out DIY. Can the flyweight pins and weights be changed without removing the clutch assy. Any help would be greatly appreciated.1 post · Joined 2021. #1 · Apr 12, 2021. I have a JD 04 4x2 CX model (Kawasaki engine) the primary drive clutch has gone out. The price of a new replacement part from JD is stupid crazy. So with a lot of time spent searching the web for a better price I've noticed a lot of the clutches for a lot other manufacturers look a lot alike.1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ...835m stiff shift. Just purchased a used 2022, 835m. Low hours – just under 90. So I was reading about issues with the primary clutch and the symptoms that develop. None of the symptoms listed quite fit what I am experiencing. So no grinding at all. The gator does not really shift at all with the engine off.

Dec 10, 2021 · 1805 posts · Joined 2019. #1 · Dec 10, 2021. Hello all. I purchased a Deere x590M a year ago. Not a trail machine, but a great machine for around the farm. Recently noticed some "slipping" when trying to accelerate from a stop and occasionally it is difficult to get in gear. Checked w Deere and they will cover under warranty. Secondary clutch sleeve bearings (bushings) On our 2011 Gator 855D, one of the two bearing sleeves inside the hub of secondary clutch (on the transaxle side) split and moved outside the hub. It prevents the discs from sliding sliding towards each other on the central shaft. It jammed the discs in their widest position with loss of drive as the ...Anyway, it’s nearly impossible to shift when it is idling. You have to shut it off and just hold your foot on the brake and start it in gear. It’s been like this for a while because all switches and safety devices have been bypassed. it shifts fine. I have adjusted the idle down to nearly stalling and still it has a problem.…

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs. Primary Clutch. Ok, gonna see if there&#x. Possible cause: I've had a THD6x4 for 15 years. I'm on my 2nd belt. I've pull.

John Deere Gator XUV 2011-20xx Threads / Posts Last Post XUV General Discussion John Deere Gator 2011 - ??? General XUV Discussion not covered in Tech: XUV 625i, 825i, 855D, 835 & 865 Lineup.jd772. may have to remove a wheel to check voltage when you unplug connector from solenoid. also check the grounds. check to make sure brake switch is operating .it is tied in to wire circuit. and throttle switch. it should indicate on dash the 4x4 ,also may hear the solenoid with engine off and switch activated.195 posts · Joined 2012. #6 · Feb 10, 2012. The fuel regulator inside the fuel tank is causing this problem.The regulator is plastic and will warp causing fuel to leak by and reduce fuel pressure during startup.Your dealer should know about this problem (there is a service bulliton on it) and will be able to fix it.

I told them the problem started when the Gator was under warranty and it should be corrected at no cost to me. They claimed the best they could do was split the cost three ways with John Deere paying $200, the Dealer $200, and $200 for me. So, I paid them $200 and still have the same shifting problem.BigT. 3786 posts · Joined 2014. #5 · Oct 22, 2017 (Edited) Howdy Mac, The brake cleaner and comet spray does NOT work very long. If anyone is having clutch problems with your JD Gator, go to the John Deere Gators forum and try to make contact with "Bradhill", or "MDDiagman" (the clutch doctor). I had my clutch rebuilt by the clutch doctor and ...May 29, 2023 · 74 posts · Joined 2013. #1 · May 29, 2023. My Gator 865m (2022, 103hrs) showed since start hard shifting and was louder than other new Gators 865. The problem: the primary and the secondary clutches were not installed in line by JD.

Another significant problem with a John Deere Gator 825i is f Search Parts Catalog. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.EPI Performance High Elev. Sport Utility Clutch Kit for 2012-15 John Deere Gator RSX850I - 27-28" Tires - WE437119. Email a Friend. Add to Favorites. View Larger. This item qualifies for Free Shipping. SKU: 91-13242. Category: Clutch Kits. Brand: EPI Performance. Summary: EPI Performance has the goal to get their hands on every ATV, UTV out ... ProGator 2020A/2030A: John Deere Owner Information. We offer s34 posts · Joined 2023. #4 · Nov 17, 2023. I just bit the b John Deere 1025R TLB, X739, 825i Gator Kioti CK3510SE HST, Kioti KL4030 Loader. Save Share. Like. ... I don't think it's a clutch problem. That engine should rev up alot higher than 3900 rpm. Top engine rpm should be 6150 +/- 25rpm. Make certain the service light on the dash is not on. Under certain conditions the computer will go onto limp ...May 13, 2020 · Clutch repair XUV590i. Machine has 30 hours on it, and the machine was not shifting unless I turned it off and then back on. I lived with this “fix” for a while. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. This was a known issue and no recalls were done by John ... clutch issue 850d. Tried this once, didn't s Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold.Need help please clutch bolt and torque specs. It's likely that you need the JDG1641 if your Gators PIN is <-60000, there's a plate on the frame somewhere with your machine's part number. 50 ft/lbs for that bolt. Hospitality is making your guests feel at home even when you wish they were. No problem. Many cities and suburbs rely on urban hunters to keep Set it low. Now, place trans in neutral, lock MADE IN THE USA - Heavy Duty Primary Clutch Removal Tool 1. Clutch problems. The primary clutch seems to be one of the biggest issues with this gator model from John Deere. Many users complain about the clutch failing to disengage, making it hard to shift and sometimes just making it impossible to do any kind of movement at all. Apparently, the clutch of the xuv 4×4 825i is easily damaged, so if you ...Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc. Jun 27, 2012 · Primary Clutch. Ok, gonna see if th clutch issue 850d. Tried this once, didn't seem to post so trying again. My problems started when the from clutch broke and we replaced it. Now gator seems very slow/weak uphil, even a graduual incline it doesn't get up to speed, downhill it works fine. So far (thinking engine first) checked injector pressure, air filter, fuel & filter, and ... Write a review. Our fastest Mid-Size XUV with power steering. Easier[Clutch problems? Here is a quick fix.709 posts · Joined 2013. #6 · Feb 8, 2014. Theory of Opera Some common issues or problems associated with the clutch on a John Deere Gator include: 1. Slipping clutch: This occurs when the clutch fails to fully engage or disengage, leading to a loss of power transfer.